Hot Foil Stampers
Cardboard：80g/m2 ~ 600g/m2
Max. Sheet Size：1050 mm x 750 mm
Min. Sheet Size：400 mm x 360 mm
Max. Mechanical Speed：7500 cycles/hour
(Subject to die layout, paper quality and operation skills, etc.)
FEEDER
- Patented turbo spiral air blower pressing foot at feeder head
- Four pick up and four forward suck heads with angle adjustment
- Preloading device with rail cart and scaled gate
- Inclined feed table for smooth thin paper transport at high speed
- Non-stop feeder with automatic pile lift
- Electrical double sheet control
- Pull and push convertible side lays (OS and OOS) with photo sensor sheet arrival control
- Dual mode blow/suck vacuum pump
- Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays with selective on/off switch
- Feeding brush rollers and rubber rollers can be adjusted as a whole, thus improve efficiency
FOIL FEEDING SYSTEM
- Two servo motor (3.5KW) driven longitudinal foil advancing shafts each individually programmable for short and long foil stepping (3rd SHAFT OPTIONAL)
- Tension roller and foil advancing rollers each driven by 3.5KW servo motors and controlled by the Advanced Foil Control System (AFCS); new pressing roller on tension roller with easy pressure adjustment hence quick set up
- Foil control, such as foil advancing step combination setting, automatic most efficient stepping combination calculation as well as motion stepping combination simulation and, hologram stamping is of the Group latest technology the Advanced Foil Control System (AFCS) and provides reliable and precision foil advancing control
- Foil breaking control
- Two pairs of waste foil ejection brush driven by 2KW servo motor controlled by the Advanced Foil Control System (AFCS) for efficient waste foil rejection and keeping foil tension constant by synchronizing the waste foil pulling with foil advancing
- Three shafts waste foil rewinding unit below the waste foil ejection brush, AC motor drive with inverter to control the speed and tension (OPTIONAL)
- Longitudinal foil roll loading bracket can be pulled out and a new type of foil stamping rubber wheel is applied, easy for foil installation and adjustment of foil stamping device
DIE-CUTTING & STAMPING SECTION
- Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
- Precision stationery upper platen
- Up and mobile platen are calculated by structure engineering to improve the strength and reduce the weight by better structure and higher quality casting
- Precision ground 15mm thickness insulation plate behind the heating base for optimize heating efficiency and maintaining the temperature constant
- Pneumatic push button die-chase locking mechanism to ensure safe and operator friendly changing of the die
- Pneumatic clutch/brake for main drive system
- Servo motor drive automatic impression on/off
- Digital die-cutting pressure tonnage display with maximum pressure limit protection
- State-of-art 3 cam index gripper bar driving system to ensure smooth and precise gripper bar intermittent movement
DELIVERY SECTION
- Automatic delivery with non-stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
- Tape inserter with counter
- Gripper bar drive chain tension adjustment
- Adjustable segmented press brush and sheet flattening blower ensure stable sheet piling
- PLC controlled automatic chain lubrication system
ELECTRICALS
- PLC system to control machine running and trouble monitoring
- CE standard electrical components and circuit
Cardboard：80g/m2 ~ 600g/m2
Corrugated Board ：thickness ≦ 4mm
Max. Sheet Size：1050 mm x 750 mm
Min. Sheet Size：400 mm x 360 mm
Max. Mechanical Speed：
7500 cycles/hour
(Subject to die layout, paper quality and operation skills, etc.)
FEEDER
- Patented turbo spiral air blower pressing foot at feeder head
- Four pick up and four forward suck heads with angle adjustment
- Preloading device with rail cart and scaled gate
- Inclined feed table for smooth thin paper transport at high speed
- Non-stop feeder with automatic pile lift
- Electrical double sheet control
- Pull and push convertible side lays (OS and OOS) with photo sensor sheet arrival control
- Dual mode blow/suck vacuum pump
- Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays with selective on/off switch
- Feeding brush rollers and rubber rollers can be adjusted as a whole, thus improve efficiency
FOIL STAMPING SYSTEM
- Two servo motor (3.5KW) driven longitudinal foil advancing shafts each individually programmable for short and long foil stepping (3rd SHAFT OPTIONAL), and each individually equipped with a holographic foil mark reading photo sensor (OPTIONAL)
- Tension roller and foil advancing rollers each driven by 3.5KW servo motors and controlled by the Advanced Foil Control System (AFCS); new pressing roller on tension roller with easy pressure adjustment hence quick set up
- Foil control, such as foil advancing step combination setting, automatic most efficient stepping combination calculation as well as motion stepping combination simulation and, hologram stamping is of the Group latest technology the Advanced Foil Control System (AFCS) and provides reliable and precision foil advancing control
- Foil breaking control
- Two pairs of waste foil ejection brush driven by 2KW servo motor controlled by the Advanced Foil Control System (AFCS) for efficient waste foil rejection and keeping foil tension constant by synchronizing the waste foil pulling with foil advancing
- Three shafts waste foil rewinding unit below the waste foil ejection brush, AC motor drive with inverter to control the speed and tension (OPTIONAL)
- Longitudinal foil roll loading bracket can be pulled out and a new type of foil stamping rubber wheel is applied, easy for foil installation and adjustment of foil stamping device
DIE-CUTTING & STAMPING SECTION
- Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
- Precision stationery upper platen
- Up and mobile platen are calculated by structure engineering to improve the strength and reduce the weight by better structure and higher quality casting
- Precision ground 15mm thickness insulation plate behind the heating base for optimize heating efficiency and maintaining the temperature constant
- Pneumatic push button die-chase locking mechanism to ensure safe and operator friendly changing of the die
- Pneumatic clutch/brake for main drive system
- Servo motor drive automatic impression on/off
- Digital die-cutting pressure tonnage display with maximum pressure limit protection
- State-of-art 3 cam index gripper bar driving system to ensure smooth and precise gripper bar intermittent movement
- High quality pre-stretched gripper bar driving chain
- Seven high precision alloy gripper bar
- Torque limit safety clutch to protect the index driving system in case of gripper bar crash
- Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off
- Self-diagnostic system with indication on a color LCD screen
- Heating base with 12 heating zone each temperature adjustable individually
- Heating base designed per the Group standard technical platform with precise and fast temperature tracking and compensating system in the Advanced Foil Control System (AFCS) for efficient and accurate temperature control
- Fast foil stamping starting speed without machine interim stop for waiting impression on, subject to the set impression tonnage and machine speed
- 5mm hardened stamping plate or 3.5mm + 1.5mm sandwich stamping plate on top of 15mm precision ground supporting base plate with +/-0.9mm micro adjustment in both running and cross direction for quick set up and easy make ready
- Digital strain gauge stamping pressure tonnage measuring system and displaying both the mobile platen position and pressure tonnage in color foil control screen for constant monitor and pressure adjustment convenience
- One push button pneumatic activated safety door of die cutting section, more operator friendly
STRIPPING (FOIL FEEDING) SECTION
- Foil feeding section can be replaced by stripping section for stripping use
- Triple action movement of the upper and lower stripping frames with lower spring loaded stripping pins
- Motorized upper frame suspending hoister
- Upper and lower stripping tool mounting frame can be pulled out for job set up and make ready
- Remote control operation panel for jogging the upper frame up and down, easy and safe stripping tool set up and alignment
- Gripper edge removal system removes and carries waste edge outside the machine
- One push button pneumatic activated safety door of stripping section, more operator friendly
DELIVERY SECTION
- Automatic delivery with non-stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
- Tape inserter with counter
- Gripper bar drive chain tension adjustment
- Adjustable segmented press brush and sheet flattening blower ensure stable sheet piling
- PLC controlled automatic chain lubrication system
ELECTRICALS
- PLC system to control machine running and trouble monitoring
- CE standard electrical components and circuit
FEEDER SECTION
- In-line pile preparation.
- Pile tray with handle allowing manual lateral correction of the pile during production.
- Manual non-stop device.
- Side blowers adjustable with Centerline markings.
- Suction unit with multiple adjustments.
CONVEYOR SECTION
- Covered with an anti-static stainless steel plate.
- Sheet slow-down device ensuring a smooth arrival of the sheets against the front lays.
- 4 front lays with multiple settings and front register control.
- With electro-optic control system
- Pull guides on OS or OOS and adjustable according to the Centerline marks.
- Sheet synchronization to allow the fine tuning of the feeder cycle with regard to the platen cycle, while the machine is running.
- Ultrasonic double sheet detector.
- Sheet hold-down device (guiding the sheets to the front lays).
- Upper frame with manual lifting device.
- Upper transport equipment for paper and paperboard.
- Transport belts.
- With lateral guidance and automatic tensioning system.
DIE-CUTTING & STAMPING SECTION
- Heated upper head.
- With 12 independent heating zones.
- Automatic “on and off” pressure device of the platen.
- Increase of time under pressure with “Dwell” technology.
- Gripper reopening device.
- Equipment centering and locking.
- Automatic locking of the upper chase
- Automatic locking of the chase against the upper beam.
- Measurement of the cutting force with strain gauge.
- Motorized stamping force setting.
- Micrometric centering for stamping plate (+/- 0.9 mm).
- Steel stamping supporting plate.
- Thickness 15 mm
DELIVERY SECTION
- Pile tray.
- Pneumatically controlled pivoting front joggers.
- Adjustable rear and side joggers with Centerline marks.
- Brush/tablet system.
- Ejector, sheet hold-down device.
- Automatic non-stop apron.
- Movable staircase for replacement of the foil at the delivery section
HOT FOIL STAMPING
- Internal Foil Supply Module with 3 advance shafts for 300mm maximum diameter (D-300mm) foil reels consisting of:
EQUIPMENT
- 3 advance shafts, each driven by 3 individually controlled motors.
- 18 pressing rollers for advance shaft, width 38 mm (J-155.001)
- 1 foil tension shaft, electronically controlled
- 12 pressing rollers for tension shaft, width 14mm (J-135.001)
- 1 foil break control system (with 6 sensors J-125.005)
- 1 combined blowing unit to flatten the sheet before impression, then to release the foil after stamping (8 nozzles)
- Foil limit buckles on foil rod at the inlet and outlet of the die-cutting section:
- u 12 foil limit buckles width 10mm (F0517D-1) with 12 springs (F0517D-2)
- u 12 foil limit buckles width 4mm (F920F0447) with 12 springs (F0517D-2)
- 5 slitting knives
- 1 turn stand with 90° cross bars device for foil web guidance
- 1 used foils evacuation system with 4 rotating brushes
- 6 removable full width reel holder (J-140.001)
- 6 set of flanges and brakes for removable reel holders (1″) (J-145.002)
- 6 set of flanges and brakes for removable reel holders (3″) (J-145.003)
- 1 reel setting table (for J-140.001)
- 1 movable staircase for operation (BSA1083002100)
- 1 external used foil storage box (F920F1105)
- Independent electrical cabinet for stamping functions.
- Cabinet equipped with cooling fans and controls with the “Foil Advance Computing System” including:
- Individual control of each advance shaft, foil pulls and repeats
- Automatic calculation of foil advance pulls, combinations and their optimization
- Memorization of job settings (100 max.)
- Pressure control on embossing platform.
- Automatic management of startup speed at 2’500 s/h after a machine stop
- Temperature setting and control with automatic tracking and adjustment to set value for each heating zone or all together
- Automatic temperature tracking and compensating system
- Platen section preheating function programmable up to 24 hours in advance
- Warning for “foil end-of-roll” and “foil break”
- Communication system for remote troubleshooting and remote upgrades.